We are in the midst of the fourth industrial revolution, where speed, efficiency and sustainability are all considered important factors. The move to more automated, computer-controlled fabrication processes is the obvious next step to improve efficiency, workplace safety, and material costs.
Here at D&M, we already have a wide range of automated and computer-controlled processes in place that help us work more efficiently, from the automated loading and unloading of our Bystronic 10kw Fibre Laser Cutter to our CNC milling, turning, and folding machines.
Below are four ways that automation and computer-controlled machines help to improve the metal fabrication industry.
Greater precision
One of the main advantages of computer-controlled processes over manual fabrication is the greater accuracy they enable. Automation helps reduce human error, improving quality and repeatability. This means that parts are more consistent, so large volumes of components can be manufactured and relied upon to be exact.
Automated processes and our quality control team help reduce mistakes on the shop floor. This improved accuracy and attention to detail enable us to provide consistently high-quality products.
Enhanced Efficiency
Using computer-controlled processes allows for greater workplace efficiency; machines can run much faster than humans, producing more products in the same amount of time. This gives employees more time to focus on other tasks, thereby improving the overall project’s speed.
Automated processes allow larger volumes of parts to be produced quickly, helping customers save time and money by shortening delivery times and enabling faster turnarounds.
Improved Workplace Safety
Workplace safety is an essential part of metal fabrication. Automated procedures, such as the loading and unloading of sheet metal, can help reduce the risk of injury from lifting heavy sheets on and off the laser bed. CNC machines can also help improve workplace safety by reducing the time engineers spend handling components.
CNC milling & turning machines are almost entirely automated; apart from maintaining the devices and entering the code, the process is fully automated. This means that operators are away from the cutting tools, reducing the chance of injury from the devices.
Optimised Material Usage
Computer-controlled processes, such as laser cutting, can utilise the sheet metal to ensure that as much of the sheet is used whilst reducing the risk to surrounding components. Ensuring that all projects are as cost-effective as possible and reducing waste.